Why the BEP decides your capex
By the time detailed engineering starts, the expensive decisions are already made. Equipment count, materials of construction, utility loads and plot layout are all set in basic engineering, and each one is difficult and costly to reverse later. Spending properly at this stage is the cheapest risk reduction available to a project.
Contents of a Sherle BEP
- Design basis and battery limit definition
- Process flow diagrams with heat and material balance
- P&IDs to a level suitable for HAZOP
- Equipment list with process datasheets
- Line list and preliminary line sizing
- Instrument index and control philosophy
- Utility summary and consumption figures
- Effluent and emissions summary
- Preliminary plot plan and equipment layout
- Relief and safeguarding philosophy
- Capex estimate to factored accuracy
HAZOP
We take the P&IDs into HAZOP and sit through the study rather than handing drawings to a facilitator and leaving. Actions arising come back into the package as revisions, not as a separate list nobody closes out.
Second-opinion reviews
If an EPC has already produced a basis and you want it checked before committing, we review it as a standalone engagement. It is a short piece of work and it has saved clients considerably more than it costs.
Other services
03 · Pilot
Modular pilot plant design
Skid-mounted pilot units for technology validation — P&IDs, equipment specifications, vendor packages and support through commissioning.
DeliverablePilot design package + vendor scope
04 · Basic engineering
Basic engineering package
PFDs, P&IDs, line list, equipment datasheets, utility summary, plot plan and HAZOP participation. The package your EPC prices against.
DeliverableFull BEP
02 · Simulation
Process simulation & scale-up
A validated model regressed against your own lab data, with sensitivity runs on the variables that actually move the design.
DeliverableSimulation file + PFD with stream table
05 · Equipment
Heat exchanger thermal design
Rated design of exchangers, reboilers and condensers. Column, dryer, evaporator and membrane sizing where separation drives the economics.
DeliverableRated datasheets + TEMA specification
01 · Feasibility
FOAK process engineering
First-of-a-kind processes have no reference plant. We build the design basis from your chemistry and name the three risks that decide the project.
DeliverableDesign Basis Memorandum + BFD
06 · Detailed design
Detailed engineering to IFC
Mechanical, piping, electrical and instrumentation taken to issued-for-construction with vetted partners under our technical coordination.
DeliverableIFC drawing set + specifications